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Author Topic: Nthomas1 rebuild of heater controls  (Read 6247 times)

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HBG

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Re: Nthomas1 rebuild of heater controls
« Reply #15 on: 15 May, 2023, 11:03:05 AM »
Thanks Andrea, Tim.

The heater valve moves nicely and the heater blows hot and cold on demand. It could be that the cable is 'too short' so won't go all the way to the left. I can live with this for now but I'd like to fix the lever. I'll look around as Andrea suggests. Sugru also comes to mind....

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Beckerman67

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Re: Nthomas1 rebuild of heater controls
« Reply #16 on: 15 May, 2023, 11:53:56 AM »
« Last Edit: 15 May, 2023, 12:05:02 PM by Beckerman67 »
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HBG

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Re: Nthomas1 rebuild of heater controls
« Reply #17 on: 15 May, 2023, 09:52:03 PM »
I wonder how you fit them? Think I'll try and make one from Milliput or similar.

Could do with a picture of the top lever if anyone has?

Thanks
8
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nthomas1

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Re: Nthomas1 rebuild of heater controls
« Reply #18 on: 17 May, 2023, 12:55:06 PM »

Here are some pictures of the levers.

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Norm Thomas
Ormskirk, Lancashire

Own:
1973 Fulvia S2 Coupe
Previous Lancias: S2 Coupe and S3 Coupe in late 1970s

HBG

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Re: Nthomas1 rebuild of heater controls
« Reply #19 on: 17 May, 2023, 04:00:51 PM »
Thanks Norm. Looks like the top lever is the same as the bottom lever, just inverted. I'm going to look into mould making so I can model one out of Milliput. It's a small part that doesn't affect the car greatly, but I do like a project.
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Wangler

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Re: Nthomas1 rebuild of heater controls
« Reply #20 on: 17 May, 2023, 07:18:45 PM »
Wow, a full set of unbroken levers for a Fulvia. Now that’s a rare sight!
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Fulvia Coupe 1976
Fulvia Coupe 3 1975

nthomas1

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Re: Nthomas1 rebuild of heater controls
« Reply #21 on: 18 May, 2023, 08:47:06 AM »
Quote from: Wangler on 17 May, 2023, 07:18:45 PM
Wow, a full set of unbroken levers for a Fulvia. Now that’s a rare sight!

Two good ones came with the car, two are courtesy of Omicron!
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Norm Thomas
Ormskirk, Lancashire

Own:
1973 Fulvia S2 Coupe
Previous Lancias: S2 Coupe and S3 Coupe in late 1970s

nthomas1

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Re: Nthomas1 rebuild of heater controls
« Reply #22 on: 18 May, 2023, 08:51:31 AM »
Quote from: HBG on 17 May, 2023, 04:00:51 PM
Thanks Norm. Looks like the top lever is the same as the bottom lever, just inverted. I'm going to look into mould making so I can model one out of Milliput. It's a small part that doesn't affect the car greatly, but I do like a project.

It will be interesting to see how you get on. For information, my top and bottom levers (the same part as you say) were bought from Omicron for £38 each a couple of years back, plus vat and shipping of course.
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Norm Thomas
Ormskirk, Lancashire

Own:
1973 Fulvia S2 Coupe
Previous Lancias: S2 Coupe and S3 Coupe in late 1970s

HBG

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Re: Nthomas1 rebuild of heater controls
« Reply #23 on: 31 May, 2023, 07:06:39 PM »
Here's a few pics of my job to add an end to the heater lever.

First make a cast of the lower lever with 'Blue stuff'. Heat it in hot water and it goes soft. When cool it goes hard. Ish.
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HBG

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Re: Nthomas1 rebuild of heater controls
« Reply #24 on: 31 May, 2023, 07:08:51 PM »
Use Milliput in the mould to make the part.
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HBG

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Re: Nthomas1 rebuild of heater controls
« Reply #25 on: 31 May, 2023, 07:12:42 PM »
Clean up the lever still fitted to the car. Used a Dremel, carefully.
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HBG

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Re: Nthomas1 rebuild of heater controls
« Reply #26 on: 31 May, 2023, 07:16:57 PM »
Slot the new end with a Dremel. Should have been a dentist. Glue it on with epoxy, leaving the sides clear for more Milliput.
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HBG

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Re: Nthomas1 rebuild of heater controls
« Reply #27 on: 31 May, 2023, 07:17:43 PM »
Glued on.
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HBG

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Re: Nthomas1 rebuild of heater controls
« Reply #28 on: 31 May, 2023, 07:23:18 PM »
Can't find the pic of the finished job! Tomorrow!
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HBG

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Re: Nthomas1 rebuild of heater controls
« Reply #29 on: 02 June, 2023, 07:17:27 PM »
Here it is. Not perfect but until I have to dismantle the dash top I'm happy.
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