Author Topic: Sticking Throttle Cable  (Read 135 times)

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DELTONA

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Sticking Throttle Cable
« on: 05 April, 2025, 08:33:40 PM »
Can anyone help please?
I took the Fulvia out of hibernation today, started her no problems albeit a new battery maybe on the cards.
While looking over the engine bay I started to rev the engine in pulsating motions to warm the engine then all of a sudden the throttle stuck and the engine proceeded to rev at maximum revs - I quickly ran round and turned engine off at the ignition as I couldn’t un-stick the throttle (hope to god no damage has been done).

On further inspection I did the same thing again with engine off to try and replicate the problem - I found that the accelerator cable moves from right to left every time the throttle is pressed - is this normal?? Or is my cable too long perhaps? Every 4-5 presses of the throttle the cable kinks to the right and consequently sticks in ‘throttle-on’ position! If I hold the cable dead straight it doesn’t kink however unless I am mistaken there is no bracket or clip to hold the cable in this straight position.

I also noticed some wear on the oil cooler pipe (Rallye S model) it rests on (which isn’t good).
The cable is a year old therefore at a miss why all of a sudden it’s doing this.

Anyone had the same issue?
Any pointers would be greatly appreciated…
1993 LANCIA HF integrale | 1969 LANCIA Fulvia Coupe 1.3 Rallye S | 1972 FIAT 695 Elaborazione ABARTH | 1982 FIAT 127 1300GT | 2005 Alfa Romeo 147 GTA | 2010 Alfa Romeo 159ti TBI

dhla40

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Re: Sticking Throttle Cable
« Reply #1 on: 06 April, 2025, 07:57:56 AM »
Sounds like the return spring on the throttle bellcrank arm is not strong enough to pull the cable and pedal back.

Sean
1976 1.3s coupe
1973 1.3s coupe
1982 montecarlo project
1976 alfa GT
1981 alfa spider

Simon B

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Re: Sticking Throttle Cable
« Reply #2 on: Yesterday at 08:07:30 AM »
I would just work methodically through everything, disconnect the ball joints at the bell crank and check throttle spindle snaps shut. Check the bell crank moves freely, the spring is pretty fierce and that should snap back sharply every time. Check the inner cable slides easily, on my car I don’t think there is any movement of the outer cable sheath between the bulkhead and bell crank assembly when operating. Lastly check the accelerator pedal moves freely, this is the only problem I’ve experienced that’s caused a sticking throttle, the rubber rollers behind the pedal swelling, typically though when it’s very hot. (See article in tech section) Check also the nylon pivot bush. Good luck, shouldn’t be too difficult to find the culprit!

fay66

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Re: Sticking Throttle Cable
« Reply #3 on: Yesterday at 09:42:33 AM »
If the rubber rollers haven't been changed, then it's well worth changing them for roller bearings, my throttle used to stick and I had to hook my foot underneath to stop my fulvia  ;)galloping off, which was a bit scary.
Brian
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Own 1966 Fulvia 2C Berlina since 1997, back on road 11-1999.Known as "Fay"
2006 Renault Megane 1 5 Dci Sports Tourer
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nistri

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Re: Sticking Throttle Cable
« Reply #4 on: Yesterday at 03:07:48 PM »
One further point to be checked for a sticking throttle is the bulkhead hole through which the cable passes. Its bush or grommet can distort with hight temp in the engine bay and press on the cable sheath making the pedal return slow or incomplete.
Andrea Nistri

Ardea S2
Appia S2
Fulvia GTE
Fulvia Sport 1.3 S
Fulvia Montecarlo
Fulvia Coupe 1.3 S